What it means
Logistics is the set of activities that gets the right product to the right place at the right time. Each activity has a cost, and the costs are often spread across different departments, so the total can be hard to see.
Gathering them together is the first step to managing them. The main components are transportation, warehousing, inventory carrying cost, order processing and packaging.
Transportation includes freight, fuel, driver wages and carrier fees, while warehousing covers rent, equipment, labour and utilities. Inventory carrying cost is the price of having money tied up in stock, plus insurance, shrinkage and obsolescence.
Logistics costs can be split into inbound, which covers moving raw materials or goods to the business, and outbound, which covers delivering to customers. There are also reverse logistics costs, for returns, repairs and recycling.
In accounting, some of these costs sit in cost of goods sold and others in operating expenses, depending on the policy of the company and the accounting framework. There are trade-offs.
Using faster transport costs more but allows less stock to be held, while using more warehouses reduces delivery time but increases fixed costs. The goal is the lowest total logistics cost for a given service level, not the lowest cost in any single category.
Because the costs sit in different places, many companies underestimate them. A finance team that traces them from the ledger and builds a single view can find savings in route planning, packaging, carrier contracts and stock levels.
It can also prove to the board how much of the selling price is spent on moving goods rather than making them. Technology and data make the numbers easier to manage.
Transport management systems record the cost of each shipment, and warehouse systems track labour and space by order. Linking these to the ledger lets the finance team allocate logistics cost to products, customers and channels, so that the real profitability of each can be seen.
In practice
Real-world examples
Example 1
An online furniture retailer finds that delivery of bulky items costs $85 per order on average. It adds a delivery charge to products priced under a threshold. The change protects its margin on low-value orders, and the finance team reports delivery cost per order every month so that the charge can be adjusted when carrier rates change.
Example 2
A beverage maker compares the cost of running its own trucks with hiring a third-party carrier. Its own fleet has higher fixed costs but lower cost per trip at full capacity. The finance team uses the total cost per delivered case to decide.
Example 3
A clothing importer pays for air freight to meet a seasonal deadline. The faster delivery adds $2.50 per garment to its logistics cost but avoids markdowns on late stock. The buyer judges that the extra cost is worth it, and the finance team records it as part of the landed cost of the garments so that the margin reported on the range is accurate.
Think of it
Logistics cost is like the fuel and maintenance required for a road trip. The car gets you to your destination, but you must factor in petrol, tolls, and parking to understand the true cost of the journey.
Formula
Calculation
Total logistics cost = Transportation + Warehousing + Inventory carrying cost + Order processing + Packaging and administration
A distributor spends $420,000 on transportation, $260,000 on warehousing, $150,000 on inventory carrying costs, $40,000 on order processing and $30,000 on packaging and administration. Total logistics cost is 420,000 + 260,000 + 150,000 + 40,000 + 30,000 = $900,000. If it ships 300,000 units in the year, logistics cost per unit is 900,000 / 300,000 = $3.Case study
Seen in the real world
Meridian Fresh Foods is an illustrative, fictional distributor of chilled products to restaurants. The founder believed that transport was the main driver of cost, and she pushed hard on fuel and driver rosters. The finance manager built a full logistics cost report and found that warehouse waste and spoilage were bigger than anyone had guessed.
Spoiled stock and rehandling cost about $210,000 a year, compared with fuel of $180,000. A change to the stock rotation system and better temperature monitoring cut waste by nearly half. The illustrative lesson was that she had been managing the visible cost, while the larger one was hidden in inventory carrying cost.
Watch out
Common mistakes
- Counting only freight and ignoring warehousing, inventory holding and handling, which understates the true logistics cost.
- Chasing the cheapest transport option when a dearer one would cut stock levels and total cost.
- Leaving returns out of the calculation, even though reverse logistics can be a large cost in e-commerce.
Questions
People also ask
Is logistics cost the same as shipping cost?
No, shipping is just the transportation part, whereas logistics cost also includes storage, handling, stock holding and administration.
Where does logistics cost appear in the accounts?
Some of it is in cost of goods sold, such as inbound freight on inventory, and the rest is in operating expenses, such as outbound delivery and warehousing.
How can a company reduce logistics cost?
It can renegotiate carrier contracts, consolidate shipments, improve forecasting, optimise warehouse layout and reduce stock levels.